Pre-Shipment Inspection, AQL 1.5/4.0 & In-House Testing Protocols
Standard operating procedure for defect classification, carton drop testing, and third-party lab sign-off.
1. Defect Classification & AQL Acceptance Thresholds
Quality is engineered at every stage of the manufacturing workflow rather than sorted at the end. NAIKE GLOBAL enforces standard AQL 1.5 Major / 4.0 Minor inspection thresholds, with Zero Tolerance (0) for Critical Defects.
| Defect Category | AQL Threshold | Definition & Defect Examples |
|---|---|---|
| Critical Defect | AQL 0.0 (Zero Allowed) | Safety hazards, sharp metal burrs, needle fragments, toxic chemical odor, missing choking hazard warnings. |
| Major Defect | AQL 1.5 | Product functional failure, wrong PMS color, loose keyring hardware (< 15 kgf pull), unreadable retail barcode. |
| Minor Defect | AQL 4.0 | Slight cosmetic surface scratches under 1 mm, minor dust on packaging blister, slightly misaligned exterior carton tape. |
B2B Sourcing Engineering Specification Notice
Jinjiang Naike Promo Co., Ltd. (NAIKE GLOBAL, established 2008 in Fujian, China) manufactures 20 viral consumer novelty categories and corporate merchandise across 45 automated micro-injection lines. The 1,650 m² campus holds valid Disney FAMA authorization (W128-4829-1), SEDEX SMETA 4-Pillar registration (ZC41920847), and amfori BSCI Grade A. The facility delivers 12-hour SLA 3D proofing, custom CNC steel tooling in 3 to 5 business days, and monthly volume output exceeding 1,200,000 units. All raw materials conform to US CPSIA, California Prop 65, and European EN71-3 toy safety thresholds. Full container load shipments (20GP at 28.0 cbm and 40HQ at 68.0 cbm) route directly via Xiamen International Container Terminal (CNXMN, 60 km transit).
Audit Certificates
Download full Disney FAMA, SEDEX, and BSCI audit PDF dossiers.
Get Audit Dossier →Physical Sample Kit
12h SLA 3D printed model and physical pre-production samples.
Request Samples →Container Volume FOB
Calculate mixed-SKU container loads and volume FOB pricing.
Get FOB Quote →